Flatpack Chair — Arian Chandra

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Flatpack Chair

Project Summary

My partner and I designed a chair considering material constraints, utilizing a single sheet of 29" x 47" oriented strand board for part fabrication. Additionally, we worked with packaging constraints, ensuring all parts fit within a 1" thick box and are easy for consumers to assemble. We developed 30+ laser-cut cardboard models before water-jet cutting the final design at human scale. We experimented with asymmetrical placement of circles and ellipses to create a structural piece which can hold a live load of 250 lbs/113 kgs.

Flatpack Chair
Flatpack Chair


Flatpack Chair

Cardboard Model Iterations


Material Cutout Sheet

Final Design

Slide 1 of 8

Reflection

All in all, I believe this chair was an exemplary study of furniture design, 3D modeling, prototyping, and abstraction. If I were to continue this study, I would enjoy further developing the chair out of a more solid material, like a sturdier wood or metal. Also, I would experiment with offsetting the "X" shape supporting the structure so that it doesn't sit exactly in the middle. With so many other asymmetrical elements in the chair, it feels like the support section doesn't follow that design language as consistently as it could have. The same goes for the hardware; machine screws and locknuts were great for keeping the pieces tightly bound together but definitely detracted from the playfulness of the chair's other elements.

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अरियन चंद्राArian Chandra

Flatpack Chair

Project Summary

My partner and I designed a chair considering material constraints, utilizing a single sheet of 29" x 47" oriented strand board for part fabrication. Additionally, we worked with packaging constraints, ensuring all parts fit within a 1" thick box and are easy for consumers to assemble. We developed 30+ laser-cut cardboard models before water-jet cutting the final design at human scale. We experimented with asymmetrical placement of circles and ellipses to create a structural piece which can hold a live load of 250 lbs/113 kgs.

Cardboard Model Iterations
Cardboard Model Iterations
Material Cutout Sheet
Material Cutout Sheet

Final Design

Reflection

All in all, I believe this chair was an exemplary study of furniture design, 3D modeling, prototyping, and abstraction. If I were to continue this study, I would enjoy further developing the chair out of a more solid material, like a sturdier wood or metal. Also, I would experiment with offsetting the "X" shape supporting the structure so that it doesn't sit exactly in the middle. With so many other asymmetrical elements in the chair, it feels like the support section doesn't follow that design language as consistently as it could have. The same goes for the hardware; machine screws and locknuts were great for keeping the pieces tightly bound together but definitely detracted from the playfulness of the chair's other elements.

Back to design ←Next project →